Wire Rod Shot Blasting Machine

Wire Rod Shot Blasting Machine

Yantai Haige Machine Tools Co., Ltd. Was built in 1999, which specializes in producing steel finishing equipment, such as wire rod shot blasting machine, Series JY Bar Straightening Machine, Abrasive Belt Ginder, Drawing Machine, Shot Blasting Machine, Centerless Grinding Machine, CNC skiving and Roller Burnishing Machine and Auxiliary Machine etc. We also engage in continuous hard chrome plating equipment and heat treatment equipment.

Based on 15 years manufacture and design experience, our machines have been exported to Russia Vietnam, India, Pakistan, Iran, South Korea, North Korea, Taiwan and other countries and regions.

The machine is used to clean rust, welding slag, oxide layer, and strengthen the surface of the wire rod with the shot blast technique. The main functional parts of the machine are the cleaning room, the blasting machine, the projectile circulatory system (including the hoisting machine, the separator, the vertical and horizontal auger and the feeding pipe), the dust collector, and the electrical controller.

Main features:

(1) The pre-straightening device has a reasonable structure and can straighten the wire and provide power for it to enter the projectile steering device smoothly.

(2) Guiding device is stable, reliable, and easy to adjust.

(3) The structure of cleaning room is reasonable, easy to operate and maintain, tight seal and stop the leak of pellets.

(4) The shot blasting machine is arranged reasonably. And the blasting amount , the speed of the pellets , and the coverage rate is respectively at a high level.

(5) The dust removal system is reliable in sealing and has high dust removal efficiency. Three-class dust removal is adopted to meet the emission requirements.

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NO.	Item				Note
1	Rod specification				Diameter：Ф13～Ф42mm
2	Processing speed				0～30m/min
3	Shot blasting quality grade				GB8923-88 A-B Sa2.5-3.0
4	Abrasive material（Steel shot）				φ0.3mm，hardness HRC45～50
5	The surface roughness after shot blasting				Ra12.5μm National standard GB6060.5-1988
6	Noise level				One meter away from the main machine≤85dB（A），
7	Exhaust fume emission				<100mg/m3，JB/T8355-96及GB16297-1996
8	Dust				≤10mg/m3
9	Dedusting efficiency				99%
10	Hazardous material content				Accord with national standard
11	Total air volume for dedusting				50m3/min，static pressure 300mmH2O
12	Consumption of power	Total power			～100KW
		Total air consumption			0.5 m3/min，0.45～0.6MPa
13	The main machine size（except dedusting）				length：～3440mm
					width：1575mm
					height：3630mm
No.	Term						Technical parameter		Note
1	The main machine		Shot blasting device QY-120	quantity			4		Frequency control
				power			4×22kW
			Bucket elevator	Gear speed reducer			SA67DT100M4		SEW
				power			2.2 kW
			Bottom screw conveyor	Gear speed reducer			SA67DT90L4		SEW
				power			1.5 kW
			Separator E-1A	Separation Volume			Test with shot material
2	Dedusting system XRUDC64			Air volume Static pressure		50m3/min，300mmH2O		Second party provides air duct
				Power		Blower+Unloading(dust)7.5kw +0.55 kw
3	Electric control system					Manual and automatic operation		Using the electronic elements of domestic famous brands; PLC, frequency converter and touch screen purchased from Delta